Case

Manufacturing Process

Objective

To engineer a watch case that embodies the elegance of gold and the resilience of carbon while pushing the limits of high-pressure fusion technology. This case was designed for those who seek rarity and uniqueness, where each watch is a singular masterpiece that cannot be replicated.

Aventi is dedicated to challenging the conventions of horological materials and setting new standards in innovation. The vision behind the Gold Carbon CFT™ case was to create a timepiece that reflects both strength and opulence. Inspired by the unpredictable beauty of natural materials, Aventi sought to fuse pure gold with carbon in a process that ensures each case is unique. This bold design aimed to blend the richness of gold with the resilience of carbon, resulting in an organic pattern that celebrates individuality, exclusivity, and advanced materials science.

Development Journey

Initial Challenges

Material Fusion

Integrating soft, malleable gold with rigid carbon required a specialized fusion process. Gold’s contrasting properties with carbon made it difficult to achieve a stable bond under traditional methods, as well as the natural, non-uniform distribution that Aventi envisioned.

Visual Consistency

Creating a balanced aesthetic that allowed gold inclusions to appear naturally within the carbon matrix required a delicate balance of pressure, temperature, and timing. The challenge was to achieve organic patterns without any uniformity, ensuring each case is visually distinct.

Breakthroughs

High-Pressure Fusion Process

Aventi developed a proprietary high- pressure fusion process that infused gold particles into carbon at extreme pressures. This method preserved the organic, unpredictable dispersion of gold, resulting in each case having a one-of-a-kind aesthetic.

Controlled Compression Methodology:

To stabilize the gold-carbon bond, Aventi implemented a controlled compression process that solidified the material’s structural integrity while allowing for the spontaneous formation of gold patterns. This technique assured that the case met Aventi’s standards of durability and finishing.

overcoming limitations

Fusion Stability

Challenge

Achieving a stable bond between gold and carbon without uniform distribution was initially challenging.

Solution

Aventi’s high-pressure fusion allowed for a seamless blend of materials while preserving the distinct gold patterns.

Precision Shaping

Challenge

Shaping the composite without disturbing the organic gold patterns required precise CNC techniques and careful temperature control.

Solution

Custom diamond-tipped tools and a controlled environment ensured the desired precision without compromising the aesthetic.

Summary of case Manufacturing Process

Total Manufacturing Time

300 hours

01Material Creation
Process Details
- High-pressure dispersion of gold particles within carbon matrix
Tools/Techniques Used
- High-pressure chamber, temperature- controlled fusion
Duration
- 96 hours
Key Outcomes
- Creation of unique, organic gold patterning within carbon
02Composite Formation
Process Details
- Compressing the gold-carbon fusion into solid case blanks
Tools/Techniques Used
- Custom compression equipment
Duration
- 48 hours
Key Outcomes
- Stable, visually distinct case blanks with preserved gold inclusions
03Machining
Process Details
- Precision CNC machining to shape the case
Tools/Techniques Used
- CNC machine with diamond- tipped tools
Duration
- 96 hours
Key Outcomes
- Intricately shaped case, maintaining unique gold patterns
04Hand Polishing
Two-stage polishing process for clarity and high-gloss finish.
Process Details
- Dual-stage polishing for a high-luster finish
Tools/Techniques Used
- Specialized buffing compounds
Duration
- 36 hours
Key Outcomes
- Smooth, reflective finish that highlights gold inclusions
05Quality Inspection
Process Details
- Aesthetic and structural inspections
Tools/Techniques Used
- Microscopic and visual assessments
Duration
- 24 hours
Key Outcomes
- Guaranteed high-quality case aligning with Aventi’s standards

Detailed Manufacturing Process

Material Creation +

High-Pressure Fusion

Material Creation

96 hours

Fusion Process

Using Aventi’s proprietary high-pressure chamber, gold particles are fused with carbon under extreme pressure. This process results in an organic and unpredictable dispersion of gold, creating a distinct pattern within each case.

Temperature Control

Precise temperature management is essential during fusion to ensure that both materials maintain their unique properties without compromising the bond. This stage is critical for achieving Aventi's vision of capturing the randomness of nature.

Element
Function
Properties
Carbon Matrix
Provides base strength and resilience 
Lightweight, impact-resistant
Gold Particles 
Enhances and uniqueness
Precious metal, natural dispersion pattern

Element
Carbon Matrix
Function
Provides base strength and resilience 
Properties
Lightweight, impact-resistant

Element
Gold Particles 
Function
Enhances and uniqueness
Properties
Precious metal, natural dispersion pattern

Composite Formation +

Compression of Fusion Material

Composite Formation

48 hours

Layering Process

The gold-carbon composite is compressed into case blanks, ensuring structural stability while preserving the organic appearance of the gold inclusions.

Pre-Curing Phase

After compression, each blank undergoes pre-curing to stabilize the structure and enhance durability prior to precision machining.

Machining +

Precision CNC Machining

Machining

96 hours

Setup

The composite blanks are secured in custom-designed clamps to prevent any movement or stress during the shaping process.

Machining Process

A 5-axis CNC machine with diamond-tipped tools sculpts the case’s design, preserving the random gold patterns within the carbon. This process allows for intricate shaping while maintaining Aventi’s strict tolerances.

Temperature Regulation

The CNC process is meticulously temperature- regulated to avoid any heat-related disruptions to the gold-carbon bond.

Tool Size
Purpose
Precision
1.5mm
Initial shaping cuts 
Coarse shaping
0.8mm
Intermediate detailing 
Refining edges
0.2mm
Fine detailing
Achieving ±0.01mm tolerance

Tool Size
1.5mm
Purpose
Initial shaping cuts 
Precision
Coarse shaping

Tool Size
0.8mm
Purpose
Intermediate detailing 
Precision
Refining edges

Tool Size
0.2mm
Purpose
Fine detailing
Precision
Achieving ±0.01mm tolerance

Hand Polishing +

Dual-Stage Polishing

Hand Polishing

36 hours

First Stage Polishing

The initial polish removes any surface abrasions from machining, allowing the gold inclusions to emerge within the carbon.

Final High-Gloss Polish

A secondary polishing step provides a smooth, high-luster finish, accentuating the depth and richness of the gold-carbon pattern.

Quality Inspection +

Aesthetic and Structural Inspections

Quality Inspection

24 hours

Pattern and Color Inspection

Each case is inspected under various lighting conditions to ensure a visually balanced distribution of gold.

Structural Integrity

Structural testing guarantees that the gold-carbon bond meets Aventi’s high standards for durability.

Final Review

Each case undergoes a comprehensive final inspection to ensure it meets Aventi’s standards for luxury and craftsmanship.

Inspection Type
Criteria
Method
Visual Appeal
Organic and unique gold distribution
Visual inspection
Structural Integrity
Meets durability standards 
Structural testing
Finish Quality
Smooth, high-gloss finish
Microscopic inspection

Inspection Type
Visual Appeal
Criteria
Organic and unique gold distribution
Method
Visual inspection

Inspection Type
Structural Integrity
Criteria
Meets durability standards 
Method
Structural testing

Inspection Type
Finish Quality
Criteria
Smooth, high-gloss finish
Method
Microscopic inspection

Unparalleled Excellence

A Testament to Aventi’s Innovation and Craftsmanship

The Gold Carbon CFT™ case is a symbol of Aventi’s commitment to innovation, exclusivity, and craftsmanship. Each case, with its organic gold patterns and durable structure, is a unique work of art that merges innovation and resilience. This timepiece is more than just a watch—it is a statement of individuality, a celebration of rarity, and an embodiment of Aventi’s relentless pursuit of excellence.

Technical Details and Innovations

High-Pressure Fusion

Aventi’s proprietary high-pressure fusion embeds gold particles within a carbon matrix, creating organic, unpredictable patterns in each case.

Controlled Compression and Curing

This method stabilizes the gold-carbon matrix, allowing the material to maintain both structural integrity and aesthetic uniqueness.

Precision CNC Machining

Advanced CNC techniques enable intricate shaping while preserving the natural patterns of gold.

Dual-Stage Polishing

The two-stage polishing process enhances the reflective properties of gold within the carbon, creating a high-luster finish.

A Star’s Journey, Your Legacy

starfire

$19,000 USD

The Aventi Starfire is a bold redefinition of luxury horology, inspired by the cosmos and crafted for those who lead, not follow. Within its one-of-a-kind Gold Carbon CFT™ case and intricately etched meteorite dial, it houses our brand-new FT-1-1-GL Flying Tourbillon movement, Swiss-made and Chronometer certified, and represents a statement of innovation and exclusivity. Exclusive and unique, it connects its wearer to the universe like no other timepiece ever.

only 20 strafire pieces will be available each month worlwide

Apply