Strap

Manufacturing Process

Objective

To develop a strap that is both durable and luxurious, providing a perfect balance of comfort, style, and structural integrity. The strap needed to be flexible yet strong, maintaining its color and integrity even under challenging conditions.

Inspiration

The Polar White FCR Strap was designed to complement the dynamic nature of the Aventi Pink Champagne watch. The vision was to create a strap that not only provides comfort and durability but also enhances the aesthetic appeal of the watch. Drawing inspiration from the pristine elegance of white rubber combined with the strength and modern appeal of high-performance materials, Aventi sought to craft a strap that merges both luxury and resilience.

Development Journey

Initial Challenges

Material Development

Successfully creating a unique rubber composite that offers enhanced durability, flexibility, and aesthetic appeal without compromising on the pure white color.

Durability and Comfort

Ensuring the strap maintains its durability while providing superior comfort and flexibility for extended wear.

Breakthroughs

Forged Carbon Rubber (FCR) Technology

Developing a process to produce a rubber composite that is both strong and flexible while retaining a luxurious feel.

Polar White Coloration

Achieving a consistent and pure white color throughout the strap without compromising the integrity or durability of the materials.

Summary of Manufacturing Process

Total Manufacturing Time

480 hours

01Material Development and Preparation
Process Details
- Formulating and shaping the FCR composite
Tools/Techniques Used
- High-precision mixing, custom molds
Duration
- 176 hours
Key Outcomes
- Creation of a durable, flexible composite in Polar White
02Precision Molding
Process Details
- Molding the FCR composite into the strap shape
Tools/Techniques Used
- Custom molds, high-pressure injection molding
Duration
- 112 hours
Key Outcomes
- Accurately molded strap with integrated design features
03Shaping and Detailing
Process Details
- Final shaping and integrating logos
Tools/Techniques Used
- Custom cutting tools, detailing equipment
Duration
- 64 hours
Key Outcomes
- Precisely shaped strap with detailed logos and design features
04Surface Treatment
Process Details
- Polishing and finishing the strap
Tools/Techniques Used
- Sonic cleansing, polishing tools
Duration
- 56 hours Flawless, high
Key Outcomes
- Flawless, highgloss finish that enhances appearance
05Assembly
Process Details
- Attaching the strap to the watch case
Tools/Techniques Used
- Cutting tools, spring bars, tension testing
Duration
- 48 hours
Key Outcomes
- Securely attached strap with perfect fit and function
06Quality Inspection
Process Details
- Inspecting for accuracy and surface quality
Tools/Techniques Used
- Microscopic inspection, precise measuring tools
Duration
- 24 hours
Key Outcomes
- Guaranteed flawless and visually stunning final product

Detailed Manufacturing Process

Material Development

176 hours

Development

Utilizing advanced techniques to create a rubber composite known for its strength and flexibility.

Composite Formation

Combining high-quality materials under controlled conditions to form the Polar White FCR.

Element

Function

Properties

High-Quality Rubber

Base material for flexibility

Durable, flexible

Element
High-Quality Rubber
Function
 Base material for flexibility 
Properties 
 Durable, flexible

Precision Molding

112 hours

High-Precision Molding

The FCR composite is molded using highprecision techniques to achieve the desired shape and dimensions.

Custom Molds

Custom molds are used to shape the band, incorporating all features such as holes, vents, and logos in a single process, ensuring precision and consistency.

Custom Mold Creation

Designing and manufacturing molds that include the band’s intricate details.

CAD Design

Using computer-aided design (CAD) software to create precise models of the band, incorporating every feature from holes and vents to logos.

Mold Fabrication

Creating molds from high-grade steel to ensure durability and precision.

Material Preparation

The FCR composite material is heated and injected into the molds under high pressure.

Curing

Allowing the material to cool and set within the mold, ensuring all features are accurately formed.

Demolding

Carefully removing the band from the mold, ensuring it retains all the intricate details.

Tool Size

Purpose

Precision

Various

Shaping and molding

Achieving exact dimensions

Tool Size 
Various
Purpose
Shaping and molding 
Precision
Achieving exact dimensions

Shaping and Detailing

64 hours

Custom Molds

The band is formed using custom molds to achieve precise dimensions and intricate design features, including holes, vents, and logos.

Logo Integration

Incorporating the Aventi "A" logo on the top of both sides of the band and the unique AVENTI logo on the inside for extra detail.

Step

Description

Duration

Custom Molding

Precision shaping of the band with all features integrated

168 hours

Step 
Custom Molding
Description
Precision shaping of the band with all features integrated
Duration
168 hours 

Surface Treatment

56 hours

Sonic Cleansing

The band undergoes sonic cleansing to remove any impurities and prepare the surface for polishing.

Final Polish

A meticulous final polish ensures a flawless finish, highlighting the unique texture of the FCR composite and the vibrant white color.

Stage 
Description 
Duration
Sonic Cleansing 
Removing impurities and preparing the surface 
24 hours
Final Polish 
Achieving a flawless, high-gloss finish 
32 hours

Stage 
Sonic Cleansing 
Description 
Removing impurities and preparing the surface 
Duration
24 hours

Stage 
Final Polish 
Description 
Achieving a flawless, high-gloss finish 
Duration
32 hours

Assembly

48 hours

Checking the Band

Ensuring the band’s dimensions and quality meet Aventi's high standards.

Attaching to the Case:

Attaching the band to the case using high-quality spring bars, ensuring a perfect connection.

Testing

Ensuring the band is securely attached to the case, including tension and load testing to verify the strap's durability and security.

Step 
Description
Duration
Checking the Band 
Verifying dimensions and quality 
16 hour
Attaching to Case
Attaching the band to the case with high-quality spring bars
2 hours
Testing 
Ensuring the band is securely attached to the case, including tension and load testing
30 hours

Step 
Checking the Band 
Description
Verifying dimensions and quality 
Duration
16 hour

Step 
Attaching to Case
Description
Attaching the band to the case with high-quality spring bars
Duration
2 hours

Step 
Testing 
Description
Ensuring the band is securely attached to the case, including tension and load testing
Duration
30 hours

Quality Inspection

24 hours

Measurement

The band is measured to ensure it meets the exact dimensions required, using precise measuring tools.

Detail Inspection

Each design feature is inspected to ensure clarity and precision.

Microscopic Inspection

The band is examined under a microscope to ensure the surface treatment process has left it flawless, with no scratches or imperfections.

Inspection Type 
Criteria 
Method
Dimensional Accuracy
Exact dimensions required 
Precise measuring tools
Design Details 
Clear and precise
Visual and microscopic inspection
Surface Quality 
Flawless, no scratches or imperfections
Microscopic inspection

Inspection Type 
Dimensional Accuracy
Criteria 
Exact dimensions required 
Method
Precise measuring tools

Inspection Type 
Design Details 
Criteria 
Clear and precise
Method
Visual and microscopic inspection

Inspection Type 
Surface Quality 
Criteria 
Flawless, no scratches or imperfections
Method
Microscopic inspection

Technical Details and Innovations

Material Innovation

The development of the FCR composite offers a unique combination of strength, flexibility, and aesthetic appeal. This material was specially designed to maintain its pure white color and structural integrity under various conditions.

Precision Design

The strap features precise hole positioning, logo integration, and is available in multiple size options to ensure optimal comfort and aesthetic balance.

Color Consistency

A proprietary process ensures that the Polar White color is consistent throughout the entire strap, maintaining its purity and appeal over time.

Overcoming

Limitations

Material Fusion
Challenge
Ensuring that the FCR composite maintains both durability and aesthetic appeal, particularly under stress and wear. 
Solution
Developing a specialized high-precision molding process and testing the material under various conditions to ensure it meets Aventi’s high standards.
Color Consistency
Challenge
Achieving a consistent and pure white color throughout the composite material. 
Solution
Developing a proprietary process that ensures uniform coloration without compromising the material’s properties.
Comfort and Fit
Challenge
Ensuring that the strap is comfortable for all wrist sizes while maintaining its structural integrity and aesthetic appeal. 
Solution
Producing the strap in three sizes and rigorously testing for comfort and fit.
The fusion of high-quality rubber with advanced manufacturing techniques was essential in achieving the desired strength and flexibility while maintaining the strap’s visual appeal.

A Testament to Innovation and Craftsmanship

Unparalleled Excellence

The Polar White FCR Strap is not just a component of the Aventi Pink Champagne watch—it is a symbol of the brand’s relentless pursuit of perfection. Here’s why this strap stands out

Innovative Design

The Polar White FCR Strap combines luxurious materials with advanced fusion techniques to create a visually stunning and functional component. The unique color and texture are designed to complement the Aventi Pink Champagne’s dynamic nature, making the strap an integral part of the watch’s overall appeal.

Technical Mastery

The precision in molding, detailed shaping, and consistent coloration showcase Aventi’s commitment to pushing the boundaries of horological design. Each Polar White FCR Strap is crafted with meticulous attention to detail, ensuring that it not only complements the Aventi Pink Champagne watch but also stands as a testament to Aventi’s dedication to quality and innovation.

Visual Brilliance

The Polar White FCR Strap’s flawless finish, pure color, and unique texture make it a standout feature. Its luxurious appearance and comfortable fit are a result of extensive research and development, ensuring that it enhances the overall aesthetic of the Aventi Pink Champagne timepiece.

A Symbol of Rarity and Exclusivity

Like the Aventi Pink Champagne watch itself, the Polar White FCR Strap is produced in limited quantities. This ensures that each strap remains exclusive, adding to the allure and value of the timepiece it accompanies. The rarity of this component further solidifies Aventi’s position as a leader in innovative luxury watchmaking.

The Center of Attention

PINK CHAMPAGNE

Aventi is redefining luxury horology with the Pink Champagne. A watch that captures attention and symbolizes unparalleled craftsmanship and exclusivity. From the revolutionary Chroma Sapphire™ case to the snow-set diamonds of the Diamond Web Dial, the Pink Champagne is a testament to Aventi’s commitment to pushing the boundaries of design and material innovation.

To ensure these masterpieces find their ideal custodians, the allocation of each Aventi Enygma is meticulously managed through our dedicated concierge service.

Only 5 Aventi Pink Champagne pieces will be available each month worldwide.

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