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Movement

Manufacturing Process
Objective
To develop a tourbillon movement that not only achieves technical mastery but also enhances reliability and durability by reducing the complexity inherent in traditional movements, thus creating a timepiece that is as reliable as it is visually stunning.
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Inspiration
The GT-01S Tourbillon Movement was conceived to blend traditional Swiss watchmaking craftsmanship with the latest advancements in horological engineering. The vision was to create a movement that exemplifies both precision and reliability, in a stunning openwork design that allows for an unobstructed view of the intricate mechanics of the caliber. This movement aims to challenge the conventional limits of mechanical watchmaking, setting a new standard in the industry.
The GT-01S Tourbillon Movement was conceived to blend traditional Swiss watchmaking craftsmanship with the latest advancements in horological engineering. The vision was to create a movement that exemplifies both precision and reliability, in a stunning openwork design that allows for an unobstructed view of the intricate mechanics of the caliber.
Aventi Tourbillon Movement 7 (2) 1
This movement aims to challenge the conventional limits of mechanical watchmaking, setting a new standard in the industry.
Development Journey
Initial Challenges
Component Reduction
The traditional tourbillon movements typically contain over 300 components, each requiring precise alignment. The challenge was to reduce the component count to just 68 without sacrificing performance, reliability, or functionality.
Precision Engineering
Ensuring each of the 68 components was manufactured to the exacting tolerances required for a high-performance watch movement. This was crucial to maintaining the integrity and reliability of the movement.
Advanced Materials
Utilizing Grade 5 titanium and high-tensile brass presented unique challenges in terms of machining and finishing, due to the materials' hardness and resilience.
Breakthroughs
Innovative Design
The development of an openwork design that not only enhances the aesthetic appeal by revealing the inner workings of the caliber but also contributes to the structural integrity and reduced weight of the movement.
Material Selection and Treatment
The use of Grade 5 titanium for the main plates and high-tensile brass for the gears and pinions provided the ideal balance between durability and weight. Additionally, the incorporation of a specialized finishing process enhanced the visual appeal of the movement while protecting the components from environmental factors.
Group 9051 (2)
Summary of movement Manufacturing Process
Total Manufacturing Time
2,688 hours
  • 01Initial Design and Prototyping
    Process Details
    • CAD modeling, simulation testing, and prototype development
    Tools/Techniques Used
    • CAD software, simulation tools, CNC prototyping
    Duration
    • 336 hours
    Key Outcomes
    • Precise models and validated prototypes
  • 02Component Fabrication
    Process Details
    • Machining main plates, bridges, gears, pinions, and tourbillon cage
    Tools/Techniques Used
    • CNC machining, micro-machining, hand finishing
    Duration
    • 672 hours
    Key Outcomes
    • Perfectly machined and finished components ready for assembly
  • 03Finishing
    Process Details
    • Applying decorative finishes, polishing, and engraving
    Tools/Techniques Used
    • Perlage finishing, beveling, 24k gold inlay, hand polishing
    Duration
    • 504 hours
    Key Outcomes
    • High-grade finish with aesthetic and protective qualities
  • 04Assembly
    Process Details
    • Assembling the movement, integrating the tourbillon, finetuning
    Tools/Techniques Used
    • Hand assembly, precision adjustment tools
    Duration
    • 672 hours
    Key Outcomes
    • Fully assembled and tuned movement
  • 05Testing and Quality Control
    Process Details
    • Performance testing, durability testing, final inspection
    Tools/Techniques Used
    • Precision testing instruments, microscopic inspection
    Duration
    • 504 hours
    Key Outcomes
    • Movement verified for optimal performance and reliability
Detailed Manufacturing Process
Aventi Tourbillon Movement 7 1
01
Initial Design and Prototyping
Initial Design and Prototyping
336 hours
CAD Modeling
The movement’s components were meticulously designed using advanced CAD software, ensuring every part was precisely dimensioned and aligned.
Simulation Testing
Simulations were conducted to analyze the movement’s performance under various conditions, allowing for early detection of potential issues.
Prototype Development
Initial prototypes were created using CNC prototyping techniques, providing physical models for further testing and refinement.
Element
Purpose
Duration
CAD Modeling
Creating precise digital models of components
168 hours
Simulation Testing
Virtual testing of movement performance
96 hours
Prototype Development
Creating physical prototypes for testing
72 hours
Element
CAD Modeling
Purpose
Creating precise digital models of components
Duration
168 hours
Element
Simulation Testing
Purpose
Virtual testing of movement performance
Duration
96 hours
Element
Prototype Development
Purpose
Creating physical prototypes for testing
Duration
72 hours
02
Component Fabrication
Component Fabrication
672 hours
Material Selection
Grade 5 titanium was selected for its superior strength-to-weight ratio and resistance to corrosion, crucial for the movement’s longevity.
Precision Machining
CNC machines equipped with diamond-tipped tools were used to cut and shape the main plates and bridges with micrometer precision.
Material Selection
High-tensile brass was chosen for gears and pinions, providing durability while ensuring smooth operation.
Micro-Machining
The gears and pinions were produced using advanced micro-machining techniques, achieving the required precision for reliable performance.
Material Selection
The tourbillon cage was crafted from a combination of Grade 5 titanium and high-tensile brass, ensuring a lightweight yet robust structure.
Assembly
The tourbillon cage was assembled with extreme care to maintain perfect balance and alignment, critical for accurate timekeeping.
Component
Material
Process
Duration
Main Plate and Bridges
Grade 5 titanium
CNC machining
168 hours
Gears and Pinions
High-tensile brass
Micro-machining
168 hours
Tourbillon Cage
Grade 5 titanium, high-tensile brass
Precision assembly
336 hours
Component
Main Plate and Bridges
Material
Grade 5 titanium
Process
CNC machining
Duration
168 hours
Component
Gears and Pinions
Material
High-tensile brass
Process
Micro-machining
Duration
168 hours
Component
Tourbillon Cage
Material
Grade 5 titanium, high-tensile brass
Process
Precision assembly
Duration
336 hours
03
Finishing
Finishing
504 hours
DLC Coating and Perlage Finishing
Applied DLC coating over a circular graining in a perlage pattern to visible surfaces, enhancing the aesthetic appeal of the movement.
Beveling
Edges were meticulously beveled and polished, adding a touch of luxury and refinement.
Engraving
24k gold engravings were applied to the main plate, adding a distinct and luxurious finish.
Polishing
Hand-polishing was performed on all visible components, ensuring a flawless mirror finish.
Process
Description
Duration
DLC Coating and Perlage Finishing
DLC Coating and decorative circular graining
168 hours
Beveling
Polishing of component edges
168 hours
Engraving
24k gold inlay engravings
84 hours
Polishing
Hand-polishing to a mirror finish
84 hours
Process
DLC Coating and Perlage Finishing
Description
DLC Coating and decorative circular graining
Duration
168 hours
Process
Beveling
Description
Polishing of component edges
Duration
168 hours
Process
Engraving
Description
24k gold inlay engravings
Duration
84 hours
Process
Polishing
Description
Hand-polishing to a mirror finish
Duration
84 hours
04
Assembly
Assembly
672 hours
Component Integration
Each of the 68 hand-crafted components was carefully assembled, ensuring perfect alignment and integration.
Tourbillon Assembly
The tourbillon was meticulously assembled to maintain perfect balance, crucial for the movement’s accuracy.
Final Assembly
All components were brought together in the final assembly, with fine-tuning executed to ensure optimal performance.
Shock Protection
The movement was designed with shock resistance rated up to 5000G, ensuring durability under critical conditions.
Fine Adjustment
The movement was finely adjusted to meet stringent accuracy standards, ensuring its reliability and performance.
Stage
Description
Duration
Component Integration
Assembling and integrating all components
336 hours
Tourbillon Assembly
Precise assembly of the tourbillon mechanism
168 hours
Final Assembly
Completing the movement assembly and finetuning
168 hours
Shock Resistance
Implementing and testing shock protection
Integrated into Assembly
Fine Adjustment
Ensuring optimal performance
Integrated into Assembly
Stage
Component Integration
Description
Assembling and integrating all components
Duration
336 hours
Stage
Tourbillon Assembly
Description
Precise assembly of the tourbillon mechanism
Duration
168 hours
Stage
Final Assembly
Description
Completing the movement assembly and finetuning
Duration
168 hours
Stage
Shock Resistance
Description
Implementing and testing shock protection
Duration
Integrated into Assembly
Stage
Fine Adjustment
Description
Ensuring optimal performance
Duration
Integrated into Assembly
05
Testing and Quality Control
Testing and Quality Control
504 hours
Accuracy Testing
The movement’s timekeeping accuracy was rigorously tested, achieving a precision of -4/+4 seconds per day.
Durability Testing
The movement underwent extensive testing for durability, including shock resistance and magnetic resistance, to ensure it could withstand various environmental conditions.
Microscopic Inspection
All components were inspected under a microscope to ensure there were no imperfections.
Final Inspection
A comprehensive final inspection verified that all aspects of the movement met Aventi’s high standards.
Test/Inspection
Description
Duration
Accuracy Testing
Timekeeping accuracy evaluation
168 hours
Durability Testing
Testing under shock and magnetic resistance
168 hours
Microscopic Inspection
Ensuring component perfection under magnification
84 hours
Final Inspection
Comprehensive movement quality verification
84 hours
Test/Inspection
Accuracy Testing
Description
Timekeeping accuracy evaluation
Duration
168 hours
Test/Inspection
Durability Testing
Description
Testing under shock and magnetic resistance
Duration
168 hours
Test/Inspection
Microscopic Inspection
Description
Ensuring component perfection under magnification
Duration
84 hours
Test/Inspection
Final Inspection
Description
Comprehensive movement quality verification
Duration
84 hours
Frame 4 (3)
Technical Details and Innovations
Component Reduction
The movement’s design was innovatively reengineered to reduce the number of components from over 300 to just 68, significantly improving reliability and ease of maintenance.
Advanced Materials
The use of Grade 5 titanium and high-tensile brass provided the necessary durability and precision, while also reducing the overall weight of the movement.
Innovative Openwork Design
The movement’s openwork design showcases the intricate mechanics of the tourbillon while reducing the overall weight, thereby enhancing both the visual appeal and performance of the movement. The design also allows for better heat dissipation, improving the longevity and reliability of the movement.
High-Grade Finishing
Every component of the GT-01S is finished to the highest standards, with techniques such as perlage, beveling, and 24k gold inlay used to elevate the caliber’s aesthetic appeal. This finishing process not only adds to the visual allure but also serves to protect the components from corrosion and wear.
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Overcoming
Limitations
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Component Complexity
Challenge
Traditional tourbillon movements are notoriously complex, with over 300 components. Reducing this number to 68 without sacrificing performance was a significant challenge.
Solution
Aventi's engineering team re-imagined the movement’s design, integrating multiple functions into fewer components, and using highprecision CNC machining to ensure that every part fits perfectly within the reduced structure.
The reduction in components not only simplified the assembly process but also reduced the chances of mechanical failure, making the GT-01S more reliable than traditional movements.
https://aventi.com/wp-content/uploads/2024/09/tempImageR8EQ7R-1.jpg
Material Challenges
Challenge
Machining Grade 5 titanium and high-tensile brass to the precise tolerances required for a high-performance movement posed significant challenges.
Solution
The use of advanced CNC machining techniques and diamondtipped tools allowed Aventi to achieve the necessary precision. Additionally, the finishing processes, such as perlage and beveling, were carefully controlled to maintain the integrity of these advanced materials.
The use of Grade 5 titanium, in particular, required specialized knowledge and tools, making the machining process a delicate and timeconsuming task.
https://aventi.com/wp-content/uploads/2024/09/tempImage6TK1OT-1.jpg
Precision Engineering
Challenge
Achieving the exacting tolerances required for highperformance watch movements, particularly in a tourbillon, where balance and alignment are critical.
Solution
Aventi utilized a combination of state-of-the-art CNC machining, micro-machining, and meticulous hand-finishing to ensure that each component met the highest standards of precision. This process included extensive testing and fine adjustments during the assembly stage.
The precision achieved in the GT-01S is a testament to Aventi’s commitment to maintaining the highest standards in horological engineering.
Group 9055 (1)
A Testament to Innovation and Craftsmanship
Unparalleled Excellence
The GT-01S Tourbillon Movement is not just a mechanism; it is a revolutionary piece of horological engineering that redefines what is possible in the world of luxury watchmaking. Here’s why the GT-01S stands out
Movement 1
Enduring Legacy of Innovation
The GT-01S is more than just a movement; it represents Aventi’s dedication to pushing the boundaries of traditional watchmaking. This movement is a foundation for future innovations, solidifying Aventi’s position as a leader in the industry. Each GT-01S movement carries forward a legacy of excellence and innovation that will inspire future generations of watchmakers.
Precision Craftsmanship
The movement is crafted with the utmost precision, using advanced materials like Grade 5 titanium and high-tensile brass, and finished with high-grade techniques such as perlage, beveling, and 24k gold engraving. Every detail is meticulously executed to ensure both functionality and beauty.
Innovative Design
The openwork design of the GT-01S not only provides a stunning view of the movement’s mechanism but also contributes to its overall performance by reducing weight and improving heat dissipation. This design is a perfect blend of form and function, making it a centerpiece of any timepiece.
A Symbol of Rarity and Exclusivity
Like all Aventi timepieces, the GT-01S is produced in limited quantities, ensuring that each movement is a rare and coveted masterpiece. This exclusivity, combined with its innovative design and exceptional craftsmanship, makes the GT-01S a symbol of luxury and sophistication.
Revolutionary Engineering
The GT-01S movement is a breakthrough in horological engineering, reducing the complexity of traditional tourbillon movements by more than half, while enhancing reliability and performance. This innovative approach sets a new standard in the industry.
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